A 3D-printed lattice that changes topology and shape when heated

Programmable active lattices

2017–2019

A cellular solid's mechanics are usually fixed at fabrication: a lattice is stiff or compliant, rarely both. Across two studies we use 4D printing of shape-memory polymers to let one printed lattice reprogram its own mechanics after manufacture. An active joint changes the unit cell's connectivity on demand, moving it across Maxwell's threshold between a stiff stretch-dominated and a compliant, dissipative bending-dominated lattice. The same strategy drives large shape change: auxetic sheets program area changes up to about 200 percent and morph from a flat precursor into a prescribed form on heating. Encoding reconfiguration in geometry and material rather than motors points toward structures that adapt over a mission.

References

  1. Wagner M, Chen T, Shea K. Large shape transforming 4D auxetic structures. 3D Printing and Additive Manufacturing 4(3), 133–142 (2017).
  2. Wagner MA, Lumpe TS, Chen T, Shea K. Programmable, active lattice structures: unifying stretch-dominated and bending-dominated topologies. Extreme Mechanics Letters 29, 100461 (2019).